Overload or overload operation:
If the load on the bearing exceeds its design limit, it will lead to early wear and damage.
Solution: Ensure that the bearing selection meets the actual load requirements of the application.
Improper lubrication:
Lack of lubrication or the use of the wrong type of lubricant can lead to increased friction between bearing elements, accelerating wear.
Solution: Check and replenish the correct lubricant regularly to ensure the normal operation of the lubrication system.
Improper installation:
The wrong installation method may cause the bearing to bear uneven pressure, causing damage.
Solution: Install in strict accordance with the manufacturer's instructions and use the appropriate tools.
Foreign body intrusion:
The entry of impurities, dust or debris into the bearing will lead to increased wear.
Solution: Make sure the bearing is well sealed to avoid the entry of external substances.
High temperature:
High temperature will reduce the effect of the lubricant and accelerate the aging of the bearing material.
Solution: Monitor the working temperature of the bearing and take cooling measures if necessary.
Vibration and unbalance:
Vibration and unbalance of rotating parts can cause additional stress and affect bearing life.
Solution: Check and adjust the balance of the machine regularly to reduce vibration.
Material quality problems:
The use of low quality bearing materials may result in poor bearing performance.
Solution: Select reputable suppliers to ensure material quality standards.
Fatigue damage:
Long-term repetitive loading may lead to metal fatigue, causing cracks and fractures.
Solution: Check bearing status regularly and replace cracked or damaged parts in time.
Design defects:
If the bearing design is not suitable for a specific application scenario, it may lead to performance problems.
Solution: Work with professional engineers to ensure that the design meets the actual needs.
Operation error:
Wrong operation methods or overuse can also lead to premature bearing failure.
Solution: Train operators to ensure correct procedures are followed.
By comprehensively considering the above factors and taking the corresponding preventive measures, the service life and reliability of the bearing can be significantly improved.
